Here is what you get: You will find that the beveled edge of a chisel is kind of handy to easily remove waste as you drive the tip of the chisel vertically and push waste wood off the hole. After carefully evaluating what needs to be done with the tenon so it can fit inside the mortise, join the two pieces together. Turn the wood upside down and chop off the remaining wood for the mortise hole, 12. Now you are done creating a tenon joint but not completely done finishing the piece. Pinning a mortise and tenon joint is pretty straightforward. Aside from the dovetail joint, which also needs expert tutorial to master, the mortise and tenon is one of the most interesting and efficient joining techniques to learn. The tenon might just need a little cleaning up or a few millimeters of wood removed on either side to help it fit inside the mortise. It is easy to identify where the mortise hole will be oriented and where the tenon joint will be placed however how do you really cut the wood precisely to make sure that each piece aligns with the other? A square edge will let you measure precisely where the mortise hole and tenon joint would be oriented in a 2x2. Never take for granted your woodworking tools and make sure that these are in tip top shape before you start any project. These joints can be used in a variety of applications but the same principle of making them stands true. Place the tenon inside the vice in a vertical manner so it can receive the mortise. Step 3: Marking Out. With mortises larger than that, I find I have better control by plunging the bit into the work with a plunge router rather than plunging the work onto the bit. A step-by-step look at the process will give you a good, basic understanding. Mark all timber faces, sides and ends using the same gauge setting. I decided to make a 25 x 75 mm (1" x 3") mortise and tenon. A useful tip is to drive the saw hard onto the knife marks on the wood and once you have driven the saw almost halfway its body inside the wood tilt the saw and continue to work. You need pencil and a ruler to make markings on your wood. Place the wide face of the Tenon on the mortise piece and scribe two lines along the edge of the cheeks with a marking knife and try square. The mortise and tenon joint is used to join two pieces of wood especially when they’re meeting at right angles or 90 degrees. How to Remove Duct Tape Residue from Wood, eval(ez_write_tag([[300,250],'cutthewood_com-large-billboard-2','ezslot_6',181,'0','0']));eval(ez_write_tag([[300,250],'cutthewood_com-large-billboard-2','ezslot_7',181,'0','1']));eval(ez_write_tag([[300,250],'cutthewood_com-large-billboard-2','ezslot_8',181,'0','2']));eval(ez_write_tag([[300,250],'cutthewood_com-large-billboard-2','ezslot_9',181,'0','3']));Search. A mortise and tenon joint is, at its most basic, a peg fit into a hole. If you have followed How to Make a Mortise and Tenon joint part 1, you are now ready to start marking the Mortise. The tenon length is usually about 2/3rds … Therefore learning how to make a mortise and tenon joint from scratch is vital in the training of novice woodworkers. I bought a 1/2" (12.7 mm) router bit with a cutting length of 2" (51 mm) for the job. 3. And it's a very strong joint and you just make two pieces. Instead, you need to decide whether you're okay with the existing tenon or want something larger. Mark the wood in close approximation where the mortise hole is going to be placed and where the tenon joint will be.. 3. A good rule of thumb when creating mortise and tenon joints is to cut the mortise first, then the tenon. Make sure that all your tools, especially sharp tools, are in a secure place as you safely work on your project. Some production workshops use large shapers and table saws to cut mortise and tenons, but with a handheld router, you can accurately cut mortise and tenons in your own home workshop without using heavy equipment. After driving the mortise in, use a mallet or a hammer to join the two completely. Time to cut excess wood on the tenon joint. Creating a mortise and tenon joint requires close attention to precision and details. The video has received more than 1,200,000 views in YouTube and is one of the many videos Sellers has made over the years about a variety of woodworking techniques. A loose fitting joint will not be strong and may not glue up satisfactorily at all. You may also use the ½ -inch chisel to completely remove larger pieces. Synopsis: Learn how to build a versatile jig to cut mortises in three … When finished, use a sharp chisel to clean up any rough spots that remain on the walls of the mortise. Wood has to be in a vertical position so you can work on the tenon joint easily. Now begin working on the mortise first; this is the rule of making mortise holes and tenon joints. With a little practice, you should be able to make a mortise and tenon joint in under 10 minutes! Prepare all the things you will need for the project. There are also mortising attachments that can be used with a plunge router. Don’t miss out on all of the big sales in the Gadget Hacks and Null Byte shops. Leave the tenon a little bit fat for the first test fitting. Learning how to fabricate these joints will allow you to expand your skill set. Make a drawbored mortise and tenon joint. The best way to go is to use a chisel to finish the job. The haunched mortise and tenon is a variation of the normal mortise and tenon. Assemble the pieces, tapping them together with a wooden mallet, if necessary. You need a basic handsaw to cut the tenon joint. Use the knife to cut the edges of the tenon and make sure that everything is aligned and ready before you proceed. The mortise and tenon joint is basic socket joint used for pick axes and other heavy duty tools. His YouTube channel is https://www.youtube.com/channel/UCc3EpWncNq5QL0QhwUNQb7w and his videos teach basic woodworking along with using the right tools and how to care for these tools. It’s Black Friday week on WonderHowTo! The marking out and cutting of all the mortise and tenon joints are based in this simple joint. Coming in second place next to the dovetail joint, the mortise and tenon joint is the second strongest joint there is! 3. Chop off wood to make the mortise hole, 10. Wooden furniture that use a mortise and tenon could last for a long time and with the latest tools and materials used for woodworking, projects and furniture pieces could become more durable and stronger. Hold the wood firmly and strike it on the workbench to remove more waste. Once the wood is ready, take a 1/2 –inch chisel and remove waste wood from the mortise hole. Cut the mortise hole first use a knife to create the nicks and a knife wall for the mortise hole where the chisel will start, 8. This joint can be pulled apart in two directions. In the tutorial video, sandpaper was not used to finish the mortise hole and tenon joint and a chisel was used to clean up debris. A mortise and tenon joint is a joint that has been used for centuries and in fact it is one of the most basic techniques used in woodworking. An open-end mortise joint has the mortise all the way through the stock, allowing the end of the mortise to be exposed. Anyone who wants to become a professional woodworker has to learn how to create a mortise and tenon and to construct one in the most efficient manner. HOW TO MAKE A MORTISE AND TENON JOINT WITH TRADITIONAL HAND TOOLS. The mortise and tenon joint is a classic woodworking joint for joining rails and styles and frame-style construction of furniture. Even the smallest of errors can spoil the joint or mar the symmetry of the project. CutTheWood.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. This will become the shoulder where the tenon … This is because you’ll find it much easier to shape the tenon to fit into the mortise than to cut the tenon first and try to cut the mortise to accommodate the tenon. Other woodworkers support the already steady mortise hole and tenon joint with nails or screws especially for furniture pieces that carry heavier weights. The most common variety of the joint is the simple or ‘blind’ mortise and tenon, in which the tenon is stopped short of reaching all the way through to the opposite side. With this tutorial you will be able to make a mortise hole and tenon joint confidently and will be able to take on any project using similar joint techniques in the most efficient manner. It accommodates the dynamic movement of wood fibers and creates a super strong joint. To make a mortise and tenon joint, always cut the mortise first because it’s much easier to cut the tenon to fit an existing mortise than the other way around. Use the ½ -inch chisel to chop off the waste wood and to completely remove it. Use a hand saw to cut excess wood. For the tenon joint, measure from all sides of the wood including the top to align everything. Cutting the Mortise. If you are new to woodworking, take time to learn the basic techniques and then adapt these to modern and automated woodworking techniques. But to work properly the joint needs to be tight - the tenon should be a push-fit in the mortise and should hold under its own weight. You might end up cutting the mortise too large and ruin your work. Do the same thing for the other piece. Watch the Video How to make a Mortise and Tenon joint part 1. Clamp the joint so the tenon’s shoulders are tight to the mortise. So, always try to cut the mortise first before the … You need a sturdy workbench preferably with a large vice to hold your wood together as you work on the mortise hole and tenon joint. Copyright 2018 by Cut The Wood. The most common variety of the joint is the simple or ‘blind’ mortise and tenon, in which the tenon is stopped short of reaching all the way through to the opposite side. Step 1 – Measure & Mark the Tenon. You will find that there are larger or smaller mortise and joints and corresponding applications for these as well. Explaining the Mortise & Tenon. Watch this blacksmithing video to forge a tennon and complete a mortise and tennon traditional joint in steel. Now that your mortise and tenon joint project is complete, you might want to consider creating other types of joints like the dovetail which will surely improve your skills as a woodworker and a craftsman. Cut the mortise with a plunge router. A tenon needs to be a snug fit into the mortise, too tight and it may split the timber around the mortise, too loose and the joint will be weak. (1) Part 1 of 2 - How to Make a mortise and tenon joint, (2) Part 2 of 2 - How to Make a mortise and tenon joint. The mortise hole is half done; turn the wood upside down to reveal the other edge of the mortise hole. This joint is often used to connect rails to posts or legs. It's always better to shave down a tenon that is too large than to cut it too narrow and find that you have a sloppy fit. Wherever a jig is required for safety or quality of fit, please also include a photo or link to the type of jig mentioned. A mortise and tenon joint seems to look a bit complicated however this is easy when you have the right tools and a good knowledge of how to proceed with the project. A bare-faced mortise and tenon has one edge exposed, normally on the inside of the piece. Now you will use a back saw to cut the tenon “cheeks”, or the faces of … You can also make the tenon a bit less wide and leave a gap on either end which won't significantly effect the strength of the glued joint. The mortise is usually a square hole cut into end of one of the two material or woods that are to be joined. As with the mortise joint the knife marks on wood will be hardly noticeable as you use a saw to cut the waste wood. Once the mortise and tenon have both been completed, dry-fit the tenon into the mortise. You now have a hole that runs through and now you need to clean the hole completely using a small chisel and the ½ - inch chisel. You don’t want to drive the saw complete into the body of the tenon joint since this could weaken the joint. It doesn’t have to be elaborate, just lines marking the mortise ends and centerline. CUT THE TENON CHEEKS. We decided to cut some timber frame beams and build a new base for it with Mortise & Tenon joints. Mortise-and-tenon joints are usually cut on a table saw, but they can be made using a router as well. Use a marking tool with points to scrape the wood to mark the tenon joint, 7. Therefore you need a working table with a reliable vice to grip the wood securely in place. Mortise-and-tenon joints are typically used when one piece of stock is joined to the other at a 90-degree angle, but they may be used at a slightly lesser angle in certain circumstances. Coat all surfaces evenly with glue using a small brush. This hand tool should have a good grip and should not be too heavy to strain the arm and wrist. 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